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Note that Fortee offers an advanced configurator, which can automate the creation of parts on the basis of how a user answers a pre-defined set of questions. This allows for a good control of the quality of the records created. However, we recommend you start by filling the information manually to get more familiar with their impact. Automation with the configurator often comes high on your roadmap of continuous improvement after you have gone live with the product. |
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In this section you will enter the main information allowing you to identify your product:
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Here you will store the few useful details to define how you sell the product in general.
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The information you store here are among the most important in the system. They will drive how it behaves for this part number and those it interacts with.
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Note that traceability demands diligence and discipline. Whenever entering products in stock, or issuing from stock, the system will ask for traceability information. |
- Inspection process plan - reference to another entity - this allows you to refer to a question scenario that will be triggered when you book goods in, whether at the end of a works order or when receiving a purchase order. It will allow you to record the details of a quality control.
- Storage sites - reference to another entity - default locations from where you record stock entries, or take stock of for this product.
- Main entry: used by default whenever the program you are using leads to entering products in stock (from MRP suggestions, to booking works orders in or recording supplier deliveries).
- Main exit: used by default whenever the program you are using leads to withdrawing products from stock (from dispatching sales orders to consuming components in production, or transferring parts to a subcontractor).
- Batch policy - dropdown list - can be either one of batch by batch, or minimum batch quantity. In the latter, the system will initiate any action leading to entering products in stock with the minimum quantity defined in the field minimum batch size (see below). When batch by batch however, the system will initiate the quantity with what is precisely required.
- Note that when the strategy is set to On order, the batch policy cannot be different than batch by batch, as you will restock for the line of sales order specifically.
- SIMP part - reference to another entity - this is very advanced utilisation of the system, and subject to specific documentation still to come on S&OP, forecasts, and MRP.
Pre-consumption: components must be issued before booking finished goods in.
title | More on pre-consumption |
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Pre-consumption is also frequently named "declarative" in the sense that it forces the user to declare the material he or she has used to manufacture and book in finished goods. Although it is essentially true, on some very rare use cases Pre-consumption can be used to automate components issuing to works orders at the beginning of the operation they are attached to. |
- Purchase unit - reference to another entity - enter here in what unit you purchase the product. It can be different than the stock unit of management, in which case the system asks you to define the conversion rate between the two units.
- Last purchase price - numeric - you can initiate this value for parts you create, which will be used by default for the first purchase orders you place for these parts. It will then be updated each time you record a supplier invoice.
- Main supplier - reference to another entity - by default, Fortee will suggest you procure this product from this supplier (important for purchased goods).
- Lead time - integer - number of days required to restock the product.
- Minimum batch size - numeric -
- Packaging - numeric -
- Security stock - numeric - minimum level of stock you want to hold.
- Order point - numeric -
- Labour unit - numeric - interesting to fill when you have very little knowledge and/or data about your routings to get rough estimates of the load of the plant vs. its actual capacity. The company has a volume of labour units available, and to make each product consumes some of these units. This reflects what portion of a day's total capacity it would take to make one unit of this product. Note that total capacity and labour unit should be set against bottlenecks only.
- GTIN-13 code - alphanumeric - international standard describing consumer goods.
Suggestions grouping - alphanumeric - this is used by the MRP calculation to group procurement suggestions by label.
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Expand title More on strategy Info The strategy tells the system how to handle the product from a procurement standpoint, whether purchased or produced.
We define 3 different management strategies:- Procurement On stock:
It is used for products you make before receiving sales order confirmation. You then fulfil customer demand using existing stock, and works orders - or purchase orders - are used to refill your stock level. Also sometimes referred to as Push strategy or Make to stock. When using this strategy, the system evaluates the level of demand against stock and configuration to raise procurement suggestions under the MRP calculation programs. - Procurement On order:
This is to be used when the good or service is made after receiving confirmation of the order. The final product dispatched usually is a combination of parts procured on stock and parts procured on order, to satisfy specific customer demand. Also sometimes referred to as Pull strategy or Make to order. When using this strategy, you raise works orders and purchase suggestions when integrating the backlog of orders into production. - Procurement On project:
This strategy makes the information of the project mandatory at the commercial document level. Whether purchased or produced, it behaves as if made to order, where you raise works orders and purchase suggestions manually, this time when issuing projects to production.
This information can be changed at any point in time, except if it is present in a procurement suggestion, an open purchase order, or an open works order component.
Specificity of the strategy On project:
You cannot change the strategy of a component from on stock, or on order, to on project if it already appears as component of a project works order.- Procurement On stock:
Management type*- drop down list - combined with the strategy, this field dictates how the system will suggest you resupply the product, and whether you count the stock.
Expand title More on management types Info Depending on the strategy, you have access to various types of stock management. It can be one of:
- Not managed in stock: fairly straightforward, any product you sell or purchase managed this way is not inventoried. You don't track the number of units or amounts you have in stock.
- Managed in stock: the opposite of Not managed in stock for the strategy On order. There is no specific behaviour linked with this type of management, except for the fact that you track what you have in stock. Because it is bound to the strategy On order (or On project), the system suggest you procure exactly what you need with a unique link to the order it is drawn from.
- MRP: only available for parts managed On stock, this type of management tells the system to look forward in the future for what your stock will be made of, what is due in or out, and when. Based on this information and the other parameters described in the next section, the MRP algorithm generates procurement suggestions at the relevant time.
- Order point: only available for parts managed On stock, this type of management tells the system to systematically generate procurement suggestion whenever your actual level of stock falls below a certain number. Consider this as a form of Kanban, where when you open a new box of a given product, the process demands that a new one be ordered, so that by the time the new order arrives, you will be about to run out of stock of the one just opened.
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